Full EV Battery Pack Replacement
Removal and installation protocols for 400V/800V battery packs, coolant purging, and BMS ECU pairing.
Battery Pack Replacement Procedure
Full battery pack replacement occurs when State of Health (SoH) drops below operational limits ($<70\%$) or following severe structural underbody pack damage.
Installation Requirements:
- High-Capacity Insulated Table: Utilizing 1500 kg rated insulated battery lifting tables.
- Vacuum Coolant Purging: Refilling dielectric coolant circuits using vacuum pumps to prevent air locks in battery cold plates.
- CAN Network & VIN Pairing: Coding master BMS ECUs with vehicle VIN cryptographic keys using OEM diagnostic tools.
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